Sunday, December 6, 2009
Let Your Imaginations Take Flight
Having enough of the "right" tools makes miniature-making a lot of fun. If I succeed in using some of my tools skillfully, this block of wood will evolve into something quite interesting.
I wish I could say I am so skillful that I won't have to use any more than this 4" by 9" piece of wood. I might have to go back and cut another 4" piece to finish the job. We'll see...
It will take several months for me to get this done, since I've been extremely busy lately. I'll post a few photos along the way and see if anyone can guess what it's going to become. If you've been following my blog over the past months, you may be able to guess at least what part of this wood will be transformed into.
Monday, August 3, 2009
Measures for Success
Old carpenter's rule
I have LOTS of rulers, and I use almost all of them regularly. It's amazing how many different ones are "out there" and how each fulfills a unique need in my woodworking and miniatures. Below is an assortment of them I gathered up from my work room and toolkits. I thought that if you're trying to figure out what tools you might need for this hobby, then this could be useful to you (or if you're experienced, you may feel it's worth sharing with someone who is new to the hobby).
The largest ruler (#1 above) probably gets the least amount of my use. However, when I was preparing to cut out large pieces of plywood to build Sara's dollhouse, this ruler, which serves as a four foot wide T-square, was a very useful tool. I also use it occasionally when I need to cut a wide piece of matte board.The smaller T-square, #12 on the right of the picture, hangs at the ready in my workshop. I use it for drawing and for cutting dollhouse wallpaper or fabric in exactly square dimensions. The easiest way to use this T-Square for cutting is to lay one edge of the fabric or the wallpaper along the straight side of a cutting mat. Set the T-square down on top of the fabric or paper with the plastic T placed against the edge of the mat.
Your ruler is now perfectly set at a right angle to make a cut. All you have to do is move the T-square to whatever width you need, and slice along the ruler. (Hint: Being a right-handed person, I press down with the fingers on my left hand about midway down the length of the ruler to hold it firmly in place and slice on the right side of the T-square with my roller cutter or Xacto knife.)
The "ruler" marked #2 above is a matte cutting guide, which also has a ruler along its edge. This is an especially safe tool for guiding your knife cuts on matte board, which requires either multiple strokes with your Xacto knife or heavy pressure on the knife.
When cutting matte board, it's easy for the knife to slip up over the edge of a thin ruler, putting your fingers in great jeopardy of getting cut. This special ruler has a center ridge that sticks up almost an inch and goes down the entire length of the ruler. I can use this ridge to pick up and adjust it by purhins or pulling on that ridge. Once the ruler is exactly where I need it, I can put my hands behind the ridge, and they are safely protected from the knife blade slipping over the edge of the ruler and toward my very tender pinkies.
The carpenter's ruler (#3), is a terrific tool for measuring inside distances within dollhouse or roombox rooms. It has a brass slide-out piece that can give you an exact measurement of the room's length. I like it even better than a standard tape measure (#5) for doing inside room measurements. That's because once you've slid out the brass extender to measure a room, it holds the measurement. (It does require a little math, though, since the brass insert measurement has to be added to the length of the yellow fold-out part of the ruler to get the complete measurement length.
Tape measures (#5) are designed to accommodate for inside and outside measuring by incorporating a little play in the steel tip. So, when I remove it from doing an inside measurement, and then try to place it onto a piece of trim molding and do an outside measurement, I can get myself quite confused. The carpenter ruler eliminates that problem. That's why I always use the carpenter ruler now for measuring my dollhouse rooms.
The problem with a carpenter rule, though, is its big. It folds up to a length of just under eight inches. When you're trying to measure doorways or windows, it can get awkward trying to fit this tool into tight spaces to get an accurate measure. That's where the mechanic's ruler (#10) comes into play!
I use the little mechanics' ruler a LOT. It has a scale on one side that goes down to 64ths of an inch and 32nds of an inch on the other. PLUS on the back, the ruler has a list of digital equivalents to the ten thousandths of an inch starting at 1/64 and going up to 63/64. It has a pocket clip affixed to it so you can clip it to a shirt pocket. That "clip" also can be turned so that you can measure inside dimensions of a window. I consider this a must-have ruler for an active miniaturist!
The two rulers marked #6 are both clear plastic, centering rulers. One of our club members introduced me to this kind of ruler. It has a zero in the middle, and then counts out inch by inch in both directions to the ends of the ruler, and it also starts with zero on opposite ends and goes to 12 inches. Set the ruler down on something and in short order, you can find the center of an object. When you need to find the center of a piece of fabric or a center point on a railing, this tool works great!
I use the white, triangle-shaped ruler (#7) for doing scale drawings. With its soft plastic body, it is NOT a tool to use for any knife cutting. It has a wide range of scales, dividing the inches into six different scales. It's useful for helping me to "draw" room plans on my computer, because it has a 1/10 scale on one of its sides. Since PowerPoint allows me to "move" and size objects using decimals of an inch, this ruler is a good tool. It also has a 1:6 scale, which can be used for 1/12 scale work, if you're imaginative. This one is NOT a critical ruler to use/have, though.
I use a caliper when I need some precise accuracy. I like it especially for setting up a cutting width on my miniature table saw. A caliper can measure both inside dimensions as well as outside dimensions. My wife gave me the digital caliper, and I must say, it's SO much easier to use than a vernier caliper! The jaws of the caliper can be set to slide a little stiffly; thus, like the carpenter's ruler, once you've tightened the caliper down on the wood you're measuring, you can slide it off of the object and this ruler stays open to the exact width you need.
The ruler at left is sometimes called a try square (it's number 9 in the top photo). Depending on the manufacturer, I've also found references to it as being called a tri-square, a combination square or an adjustable square. The one pictured here is a small, 4" long "adjustable double square." It costs about $10 from MicroMark. The ruler itself slides in the black metal handle, which allows me to make accurate measurements of depth. It's also machined so that it is precisely a 90 degree right angle.
You can buy a miniature square, or you can buy a full-scale, combination square for just a little more money - around $15. They are one foot long, and handy as all get out for little OR bigger projects around the home. You can buy this kind of adjustable square at virtually any hardware store that sells tools. If you're just starting out, and don't have any tools, buy a combination square ruler. The hardware store version even includes a level in the handle so you can adjust pictures on your walls!
I hope the photo below helps you see another key way I have used this square. I found that most of the miniature miter boxes are designed for cutting pieces of small, wood trim. So, when I was building my fancy Victorian bookcase, and wanted a precisely cut piece of cherry wood I couldn't pop a four-inch wide piece of wood into my miterbox and cut off a length of the wood.
When I built the bookcase, I also didn't have a good quality, miniaturists table saw. So, I put a piece of plywood down on my work space, set the cherry wood on top of that, and then pushed the black part of the square against both the plywood and the cherry wood. This lined up the edge of both the plywood and the cherry wood with the fat base of the ruler. I then carefully tightened a C-clamp down onto the ruler blade of the square. With the clamp holding everything perfectly square, I was able to set a razor saw flush against the ruler edge. This process produced all of the larger square pieces of that bookshelf, and it turned out wonderfully! So, if you're serious about making dollhouses and miniature wood projects, get thee to a hardware store if you don't have a combination square!
Sunday, March 15, 2009
More Uses for Jeweler's Saws
GOGANY stands for George's Oddities, Gimcracks, Antiques and Nicknacks of Yesteryear. In other words, a store full of odds and ends - a great way for me to include "stuff" I've collected or received over the years; although, it hardly made a dent in that collection! The rocking horse in the foreground was my Christmas gift to club members one year. I made a couple extras so that my children would also have one. For the life of me, I don't recall who made the doll. We bought her at a miniature show, and she's a gem!
You may notice that the letters for GOGANY may appear to be rounded on the edges. They are. Once I cut them out with the jeweler's saw, I used one other tool that I most frequently rely on with miniatures - an emery board. I use these tools to sand off any rough edges, smooth any bad cuts and in this case to finish off the letters making them nice and round! I sometimes cut the boards in half lengthwise (or even narrower) as needed to get inside tight areas for sanding purposes.
Wednesday, March 11, 2009
Power Saw vs. Hand Saw
When friends discover that I like making dollhouse miniatures, one of the first questions they ask me is, "What kind of tools do you use to do that?!" Depending on the object I'm showing them, I might answer, "A very small table saw," or "A table mounted jigsaw," or "A jeweler's saw."
The table saw is great for making straight cuts and cutting down regular wood stock into the more manageable pieces we most often need for making minis. At the left is a picture of the table saw I use.
The two add-on devices are a featherboard (the wooden device on the left near the front) and a micro-adjustable fence for my mini table saw. The featherboard helps me keep the wood against the fence, thus creating a much straighter cut. The fence allows me to make very tiny adjustments in the thickness of my cuts. When doing miniatures, even a thickness variation of only a few hundredths of an inch makes a difference in how something looks!
By the way, I have the pictured table saw attached to a board, and that board is clamped onto the top of, well, an even larger, 10" Dewalt portable table saw. (I use the big saw when I have some heavy-duty cutting to do.) I also have a power miter saw, but it sits in my garage most of the time, since I have a very tiny workshop. (It's slightly less than 10' x 9'. With workbenches along both of the longer walls and a short L at the end, you may have a sense of how tiny the workshop is!) One of these days I'll show you a picture of it. It's a total mess right now - not a scrap of available work space for anything!
The jigsaw is a terrific tool for cutting out larger shapes and stuff with curliques. When I have my table saw set up for a specific cut, and need to cut a piece of wood, and if precise right angles or width of the final cut are not a concern, I'll flip on the jigsaw and cut the piece.
The jigsaw is also a wonderful tool for cutting cabriolet legs. In an upcoming blog, I'll show you how to do that. They are a lot of fun to make, and I'm not being sarcastic when I say that.
For precision cutting, though, there is nothing like the jeweler's saw! In my next post, I'll show you a couple of items that I could not have made without the jeweler's saw! In many ways, it's my most favorite tool. The pieces I create with it frequently cause the most jaw-dropping responses from others who look at my work, and for me, that's the joy of crafting miniatures!
Friday, February 13, 2009
Tools for Doing Miniatures
People often ask me, "What tools do you need to create miniatures?" The answer is: many of the same kinds of tools you need to do large-scale woodworking, only smaller.
I have a miniature table saw that I purchased from MicroMark. Prior to that, I wore out a Dremel table saw. It's one of the tools I use time and time again.
Another power tool I often use is my Dremel tool. I use a variety of bits with it to shape and create various edges on wood that I have trimmed and for roughing out items when I carve them. It can be inserted into a drill press or inverted and set up as a miniature "router table." It, too, is invaluable to me in this creative work.
The next most important tools for me have been my jeweler's saw and miniature drill. The miniature drill allows me to put holes into very thin pieces of wood. (I sometimes will cut pieces of wood that are 1/32 in thickness.) I can drill a pin-sized hole, and then insert my jeweler's saw blade through that hole. I can then carefully cut very intricate scroll saw patterns into the wood.
This step takes a steady hand, good eyes (or a good magnifying glass), and patience. You can't cut fast with a jeweler's saw. You must keep your fingers very close to the blade to hold the wood down so that the delicate pieces don't break with your upward strokes. (The downward strokes normally cut the wood, but upward strokes sometimes catch the wood and snap it off.
You'll also need a "bird's beek" to hold the wood you're cutting. This is a solid piece of plywood that is normally 1/4" thick or thicker. It is the platform you set your wood on to cut. This piece of wood has to be large enough to hold your piece of wood and still have an inch or two to fasten down onto the edge of your counter top, table or workbench.
The "bird's beek" is a narrow V that you cut out of this piece of plywood. You must center the saw blade close to the narrow end of the V so that very little of the wood you're cutting is exposed. This reduces the strain on the wood that usually causes it to snap.
Other critical tools include:
- emory board fingernail files - they are an incredibly handy sanding tool
- needle files
- good woodworking and/or craft glue
- a quality, steel ruler
- a right-angle ruler - I have them in miniature, but I often still use my full-scale adjustable right-angle ruler
- a good quality miniature saw - Exacto makes a good one.
- a miter box - I have one that is small and plastic that I got from Micro Mark. Again, it's been incredibly handy for doing picture frames and other mitered projects